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by Neville Dawson ARMIDALE, AUSTRALIA- The first Pacific Aerospace-built Cresco operating in its traditional topdressing role was a big buying decision for Australian Superair's General Manager, Dave Boundy. Since 1966 Superair has been well-serviced by the Fletcher airframe with the first model a 300 hp version. Four years later the company added it first 400 hp aircraft to the fleet. Over the years, the workload had increased to the point where a replacement for the Fletchers was needed. "We had been looking closely for a new addition to the fleet over the past few months that included the Garrett-powered Stallion, the Walter-powered Fletcher, the Garrett-powered Thrush and the PT-6 Cresco. When it came down to the crunch we opted for the Cresco," said Boundy. At first Boundy wasn't sure if they wanted the dual control model, but after some thought decided it would allow them to train their own pilots rather than having to send pilots to New Zealand for training. The Cresco was ferried from New Zealand by renowned Kiwi ferry pilot Kelvin Stark. Upon arrival it was painted in Superair colors and converted to the Australian registry. "The Cresco is the nicest ag aircraft I have ever flown. Its visibility is second to none and its performance flying out of some of the strips we have is exceptional," commented Chief Pilot and Ops Manager Peter Elliott. Peter is no stranger to the ag aviation industry having logged over 26,000 hours, the majority of this ag work. "Pete has been the backbone of Superair and has been working with Superair's growers for over 31 years," added Boundy. In fact one would assume this might be why the Cresco bears his initials as its registration VH-PGE. "We are very pleased with the Cresco's performance to date. We actually found a power lever rigging problem that after correction yielded an additional 30 hp from the engine. Also, we have found that some of our high altitude airstrips affect the aircraft's performance as it also does with a normally aspirated engine," Boundy added. One of the best advantages of the Cresco is its readily available power. "On one particular strip, some 600 meters (2,000 feet) in length, we couldn't operate the Fletcher with any more than about 12 to 15 knots of tailwind, but this didn't even bother the Cresco. In fact it was interesting to watch the Cresco as it came off the end of the strip. Usually with a Fletcher it will struggle to get airborne and drop considerably once it cleared the end of the strip, but with the Cresco it just continued to climb around 600 to 700 fpm," explained Boundy. One of the major drawbacks of operating in this region of Australia, especially during the summer months, is the incredible heat. On one strip where this author visited to watch the Cresco work it was 30°C (86°F). The airstrip was 4500 feet MSL equating to a density altitude of around 5800 feet and yet the Cresco still hauled load after load. "We always do trials and tests to see what sort of swath patterns the aircraft have under different conditions," said Boundy, reflecting on how Superair set up their aircraft. The hoppers on the Fletchers are mostly Kiwi designed ones, but Superair has started redesigning them to suit their operations. "We find that we can make slight refinements to them that will positively affect our operations," said Boundy. The major benefit of the Cresco is its productivity, which is roughly 100% over the standard Fletcher. This, in theory, should allow the redundancy of two Fletchers, but then again the Cresco cannot be in two places at once. The northern tablelands of New South Wales, as far as primary producers are concerned, is one of the most productive for fine wool, fat lambs and cattle grazing. Therefore, ensuring their properties are well looked after is a number one priority. There are five other competitive operators in the surrounding region, but Superair carries out a larger portion of the available tonnage that has to be spread. Over the last fifteen years the company has spread approximately 450,000 tons. | ||
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With more than 28,000 square miles to cover in this Northern Tablelands region, Superair has strategically placed a number of bases at Tamworth, Glen Innes, Guyra, as well as home base operations out of Armidale airport. "Our operations basically start around the Queensland border to the north and stretch south to Willow Tree which is just south of Tamworth. East-West wise it borders from about Narrabri across to the coastline. As you can see, it is quite a large area," Boundy added. The distances to ferry aircraft before starting the day's work can be anywhere between one or two kilometers on the close jobs to as far away as 70 kilometers. Superair's coverage in not just in New South Wales, in fact they have a Fletcher and Cessna Ag Truck based in Tasmania. These are primarily used for spraying. "Fire bombing is another aspect of our work that is increasing as time goes by," Elliott explained. In addition, the company has been called on more than once to undertake the geophysical survey role, the latest one involving a Fletcher in remote parts of Canada. When you look at the diversity of Superair's operations you would expect a large staff. Well, not here. Operations are conducted with six pilots, six loader drivers, two ladies handling administrative duties, one who looks after the engine overhaul shop and seven engineering staff. "I have to admit we have a great team here, working well together," Elliot claims. Even though the pilots tend to work very long hours during the busy season, their daily records are kept track of thanks to an efficient office staff ensuring that none of the pilots, Boundy and Elliott included, exceed the Australian Civil Aviation's mandatory flight hour limitations. For an ag operation such as Superair, maintenance is an important facet; being able to take care of your own aircraft is a big plus. "We undertake nearly all of our own maintenance as well as servicing aircraft for both individuals and companies in Northern New South Wales and Southern Queensland," explained the Chief Engineer. Overhauls of the Cresco's PT-6 powerplant will have to be done out of the shop, probably with Eastern Australia Air Lines. However, day-to-day maintenance of the PT-6 can be done in-house, thanks to the recent addition of Merv Johnson, a licensed PT-6 engineer. The Cresco is a huge step forward for Superair Australia. "The aircraft's proven Pratt & Whitney PT-6 power plant is superb, but the Cresco's airframe needs a few modifications to enable it to be more robust, especially in the empennage and the nose wheel steering, which we will carry out. When Superair started using Fletchers, they increased the hopper size from 38 to 43 cubic feet. They would also like to eventually increase the hopper size of the Cresco, but at this stage it serves its purpose adequately. Also, the standard clamshell linkages afford no feel to the pilot as to the hopper contents level. Superair is addressing this problem. Another problem area we have encountered is the power output versus altitude calculations published in the pilot's handbook," stated Boundy. However, as one can expect, these are just teething problems that Superair will work towards sorting out. An area of potential growth in Australia for the Cresco is firebombing. Bernie Haskell, who used to operate Jetspread Aviation at Taupo in New Zealand, conducted a number of trials from which he built a special fire door for the Cresco. This enabled it to become a very effective fire bomber. With New South Wales prone to serious fire outbreaks, there is a need for an aircraft that can carry a lot of water and dump it where it is needed. "Another possibility for the future is engine conversions for the Fletchers. In that regard, we are watching closely the developments of NZ-based Superair and their conversion of Fletchers to Walter-powered turbines," Boundy explained. Although the application area covered by Superair is quite large, the general consensus is there wouldn't be enough work for two Cresco's. This is why the option of a Fletcher conversion is a realistic one. However, there are no plans at this time to replace the 400 hp Ag Truck based in Tasmania. It is well-suited to the average paddock size that are | ||
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spread/sprayed in Tasmania. In addition, it has a common engine with the Fletcher enabling the same spare parts inventory, keeping costs down. Undoubtedly, the Cresco was a good move for Superair. Time will tell whether the market and Superair's success will dictate if another Fletcher or two will be replaced. | ||